01 · PEM Hydrogen Generators
Middle capacityHG-500
500 ml/min for several instruments
The middle capacity of the PEM-HG series: 500 ml/min at full output and 350 ml/min for continuous consumption, with the same four-line LCD, three-key panel and RS-232 port as the HG-250 and HG-1000.
500 ml/min
Max. generation
350 ml/min
Continuous duty
99.9995 %
Purity

Overview
What this model does well
350 ml/min continuously
The duty limit is 70 % of the maximum; staying within it keeps the rated capacity — and the warranty — intact.
Pressure set on the keypad
The F key toggles between the pressure and overflow set points, the arrows change the value, and generation stops above 90 PSI.
Leak error on excess draw
Consumption above the rated flow for more than 12 minutes raises the H2 leak alarm; generation continues while you blank off the outlet and re-test.
Counters on the display
Set mode shows operating hours, water quality and the total hydrogen generated; RS-232 is on the rear panel.
Specifications
HG-500 — full specification
Compare with other models →Generation
- Maximum H₂ generation
- 500 ml/min
- Continuous duty (70 % of max.)For continuous consumption, draw no more than 70 % of the model's maximum capacity.
- 350 ml/min
- H₂ purityReached after the three-stage drying train.
- up to 99.9995 %
- Cell technology
- PEM electrolysis of pure water
- Hydrogen storage
- None — only the volume held in the filters
- By-product
- O₂, vented
Pressure
- Outlet pressure
- Set on the keypad
- Over-pressure cut-outAbove 90 PSI generation stops and the pressure over alarm is raised.
- 90 PSI
Feed water
- Water quality
- Deionised, < 0.5 µS/cm (> 2 MΩ·cm)
- ElectrolyteAdding alkali destroys the membrane and voids the warranty.
- None — never add KOH or NaOH
- Tank level sensing
- 3 levels — low, medium, full
- Water change
- Empty, rinse and refill every 30 days
Drying train
- Stages
- Water trap + silica gel + 5 Å molecular sieve
- 1 · Water trap
- Automatic liquid knock-out, solenoid drain — no service medium
- 2 · Silica gelRegenerate in an oven at 120 °C for 60–120 min.
- Blue indicating gel; pink at 60 % saturation
- 3 · Molecular sieveRegenerate in an oven at 300 °C for 120–240 min.
- 5 Å, dark yellow; no colour change — service monthly
Control & interface
- Display
- 4-line LCD, normal and set mode
- Keypad
- 3 keys — ▲, ▼, F (pressure / overflow)
- Status LEDs
- Power, Generate, Alarm
- Water-level LEDs
- Full, Med, Low
- Readings in set mode
- Operating hours, water quality, total H₂ generated
- AlarmsAlarm LED blinks, buzzer sounds every 10 s, message on LCD line 4.
- Water empty, water over, pressure over, H₂ leak
- Data interface
- RS-232
Installation & supply
- Mains supply
- 220 V AC, 50 Hz
- Power / fuseRating as supplied for the HG-250. Confirm the supply rating for HG-500 and HG-1000 at order.
- 150 W · 5 A glass fuse
- Rear connections
- H₂ outlet, water drain, RS-232, cooling fan
- Siting
- Level bench, fan and rear panel clear, drain accessible
- Service interval
- Water change + tank clean every 30 days
Ordering
- Order code
- HG-500
- Overflow control (HG-OFC)
- Option — kit with three-port N₂ purge valve
- Filter refill set (HG-FLT)
- Silica gel and 5 Å molecular sieve
Values taken from HC-DS-PEMHG Rev 1. The configuration is confirmed in your offer.
Documentation
Datasheet & documents
Primary document
PEM-HG datasheet
PDF · EN · 3.2 MB · HC-DS-PEMHG Rev 1
Model matrix for HG-250, HG-500 and HG-1000, gas path and drying train, control panel and alarms, connections, options and order codes.
Download PDF- PDFDownload ↓
PEM-HG datasheet
EN · 3.2 MB · HC-DS-PEMHG Rev 1
- PDFDownload ↓
PEM-HG operating manual
EN · 2.8 MB · HC-OM-PEMHG Rev 1
The PEM-HG datasheet and operating manual are published in English and can be downloaded directly. German editions are in preparation — ask us and we will send them as soon as they are released. Go to the downloads centre →
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